Refrigerator service diagnosis and repairs

Refrigerator Repair – Seven simple steps for service diagnosis

In order to diagnose any refrigeration fault quickly and accurately, a set procedure must be followed. The procedure described here takes the form of seven simple steps. If fully understood, these will prevent expensive call-backs and dissatisfied customers. No attempt to correct a condition should be made until the fault has been found, and therefore [...]

10Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – Noise

The sources of noise are numerous, and in some cases are entirely dependent upon the location and the type of building structure.
Common sources of noise are as follows:
1. Line rattles, that is pipework or control tubing vibrating against an evaporator or condenser shroud or framework.
2. Items of stored products (metal containers) or storage shelves vibrating.
3. [...]

10Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – System faults

Sealed systems such as domestic refrigerators and freezers need to be treated differently, since there may not be provision for fitting gauges unless line tap valves are used.
If the temperature control is by thermostat only and there is no low pressure safety control, continuous running of the unit will result if the system:
1. Is short [...]

10Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – Motor cycling controls: thermostats

Two types of thermostat are commonly used to control the temperature of a refrigerated space or product by stopping and starting the compressor.
The most popular is the vapour pressure type. This consists of a small bulb or sensing element containing a very volatile liquid charge. The liquid has the ability to vaporize at low temperatures. [...]

10Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – Pressure controls

There are many different makes of pressure controls. Designs may vary but the principle of operation is basically the same: single pressure models respond to either low or high pressure: dual pressure versions can be activated by both
high and low pressures.
Pressure controls are installed to perform a variety of functions. Most current production controls are [...]

10Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – Compressor motor burn-out: system flushing

Prolonged operation at high discharge pressures and temperatures, excessive motor starting, fluctuating voltage conditions, shortage of refrigerant charge and shortage of oil in the compressor are all possible causes of a motor burn-out.
A burn-out can be defined as the motor winding insulation having been exposed to a critical temperature for a long period.
Refrigerant thermal decomposition
This [...]

8Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – Water cooled condensers: scale and corrosion

Scaling
Any type of water cooled condenser is prone to scaling of the interior surfaces of the water tubing. The rate at which the scale forms will depend upon the condensing temperature and the quality of the water circulated. Scaling will be relatively low where condensing temperatures are below 38o C
Shell and tube condensers are fitted [...]

8Nov2009 | admin | 0 comments | Continued

Refrigerator Repair – High side purging

Like low side purging, the practice of purging from the high side is also unacceptable and must be discontinued. When it is certain that non-condensables are present in a system a leak test must be carried out on the entire system and the leak repaired. If a plant has been recently installed or it has [...]

8Nov2009 | admin | 0 comments | Continued